Replacing the chamber block of Hiblow HP 60-80 Series

Replacing the chamber block of Hiblow HP 60-80 Series
Replacing the chamber block of Hiblow HP 60-80 Series

Step 1

REMOVAL OF THE CHAMBER BLOCKS
Remove the Upper Housing.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 2

Remove the sound absorber.

Pull out the L-tube from the casing nozzle. 

Remove the four screws hold the chamber block and the casing block on both side. (4screws on each side)

Replacing the chamber block of Hiblow HP 60-80 Series

Step 3

Remove one of the U-lock nuts hold the diaphragm mounting block to the rod.

• Use the box driver to loosen (or tighten) the U-lock nur.

Replacing the chamber block of Hiblow HP 60-80 Series
Replacing the chamber block of Hiblow HP 60-80 Series

Step 4

Remove one of the diaphragm mounting blocks from the actuating rod and pull out the other diaphragm mounting block with the rod and finally, separate the diaphragm mounting block and rod. This completes the chamber block removal procedure.

• When pull out the rod, take care not to allow the rod projection to accidentally hit the lever of the SP switch. If the pump stops automatically, the safety screw must be broken to prevent any further damage to the pump. Be sure all debris is removed from unit.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 5

FITTING THE CHAMBER BLOCKS
Install the new diaphragm mounting block on the actuating rod.
• Use new U-lock and washer only that come as replacement parts to prevent loosening and causing failure of the pump.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 6

Insert the actuating rod in accordance with the gap of the frame.
Secure the diaphragm mounting block on the other side and tighten the U-lock nut with the box driver
Make sure the gaps between the actuating rod and the electromagnet are even.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 7

Connect L-tube to the casing block and secure the casing with the screws. (4screws on each side)
Install the other casing block at the same way.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 8

REPLACEMENT OF SAFETY SCREW
Dispose of broken screw.
•Be sure all debris is removed from unit as it can result in damage to the permanent magnets and or even in a failure of the pump

Replacing the chamber block of Hiblow HP 60-80 Series

Step 9

Draw a new safety screw through a hole in the different direction of the terminal. (Threading order : The L-shaped lever-the spring electrode)

Replacing the chamber block of Hiblow HP 60-80 Series

Step 10

Fasten the screw with a nut. 

The screw is designed so that the nut will turn freely when it is properly fastened, stop tightening when this happens.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 11

This completes the replacement of the safety screw procedure. Make sure the gaps between L-shaped lever and lug of the actuating rod are even.

• When checking the movement of the switch while the power is connected, touching the terminal will result in an electric shock.

• Unplug the pump immediately after the check.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 12

Install the sound absorber.

Replacing the chamber block of Hiblow HP 60-80 Series

Step 13

Place the upper housing back on body.

• Be extremely careful not to pinch the Sound Absorber in the Upper Housing.

Secure it with the bolts. Then place the filter and filter cover on the upper housing.

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